hexcoat-tm

Hexcoat™ Honeycomb Padded Paper Mailer

100% curbside recyclable mailer that combines three layers of sturdy paper and a honeycomb design for added protection, and is a great alternative to traditional bubble mailers. Its secure self-seal makes shipping easy and reliable!

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  • Triple-Layer Construction: Durable kraft paper exterior, honeycomb padding, and a secure inner layer.
  • Eco-Friendly: Made from 100% recyclable and biodegradable materials.
  • Impact Protection: Honeycomb padding absorbs shocks and reduces damage.
  • Secure Closure: Self-sealing adhesive strip for reliable sealing.
  • Multiple Sizes: Available to accommodate various products.
  • What You'll Love

  • Product Safety
    • Helps protect products during shipping, so fewer get damaged or returned
    • Tested to meet ASTM D7386 - TS-1 shipping standards
    • Also tested for strength using TAPPI T494 guidelines
  • Sustainable Choice
    • A smart choice for eco-conscious brands
    • supports sustainability goals and offers a strong alternative to traditional poly mailers
    • FSC® and SFI® certified paper available upon request
    • Helps reduce plastic use without giving up protection
  • Cost Efficiency
    • Lightweight, which means lower shipping costs
    • Takes up less space than a bulky box—saves on storage and materials
  • Versatile Use

    • Apparel and soft goods
    • Paperwork and documents
    • Electronics and accessories
    • Jewelry and small gifts
    • Books and media
    • Health and beauty products
    • Stationery and craft supplies
    • And much more
  • Honeycomb Mailer Vs. Bubble Mailer

    Choosing the right protective packaging can make all the difference. The comparison below will help you understand the key differences between honeycomb and bubble—so you can determine which is the right fit for your application.

    Composition
    Eco-Friendliness
    Cushioning & Protection
    Weight
    Seal Type
    Use Case
    Aesthetic
    Cost Efficiency
    Honyecomb paper Mailer
    100% recyclable kraft paper with honeycomb padding
    Fully curbside recyclable and biodegradable
    Good for soft goods, apparel, documents; absorbs light impacts
    Lightweight, reduces shipping costs
    Self-sealing adhesive strip
    Ideal for soft, non-fragile items and eco-focused businesses
    Natural kraft paper look, eco-conscious appearance
    Lower cost for lightweight, non-fragile shipments
    Traditional Bubble Mailer
    Polyethylene outer layer with bubble cushioning
    Recyclable in most areas, but not biodegradable
    Excellent for fragile items; superior shock absorption
    Typically lightweight but slightly heavier than paper alternatives
    Self-sealing adhesive strip
    Best for delicate items needing extra cushioning
    Glossy or matte plastic look, less eco-friendly impression
    Slightly more expensive when reinforced for heavy protection

    Product Information

    Product
    Size
    Usable Space
    Mailers/Case
    Case/ Pallet
    Case/ Pallet LTL
    Case Size
    Pallet Size
    Box Weight
    Pallet lbs.
    HC0
    6.5x10
    6.5x9.25
    250
    36
    30
    22x18x16.25
    54x45x103
    15 lbs.
    600 lbs.
    HC2
    8.5x12
    8.5x11.25
    100
    48
    30
    20x16x16
    48x49x103
    12 lbs.
    500 lbs.
    HC5
    10.5x16
    10.5x15.25
    100
    36
    30
    24x16x18
    48x54x103
    16 lbs.
    650 lbs.
    HC7
    14.25x20
    14.25x19.25
    50
    36
    30
    16.5x22.5x18
    54x45x103
    14 lbs.
    550 lbs.

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