poly-mailer-2-5-ml

2.5 Mil Heavy-Duty Poly Mailer Bag

Need a tougher mailer for heavy-duty shipping? Pacron’s 2.5 mil customizable poly mailers are built to handle more—stronger, thicker, and just as sleek. These tear-proof, water-resistant poly mailer bags protect your products in transit, while the self-sealing poly bag design makes fulfillment fast and easy. Ideal for bulkier or heavier items, they’re a reliable upgrade when you need more strength without sacrificing a professional look. With customization options available, your poly bags don’t just deliver — they represent your brand. Choose the poly mailer that works harder. Strong. Secure. Customizable. That’s a better way to pack

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What You'll Love

  • Product Safety
    • Helps protect products during shipping, so fewer get damaged or returned
    • Tested to meet ASTM D7386 - TS-1 shipping standards
    • Also tested for strength using TAPPI T494 guidelines
  • Sustainable Choice
    • A smart choice for eco-conscious brands
    • supports sustainability goals and offers a strong alternative to traditional poly mailers
    • FSC® and SFI® certified paper available upon request
    • Helps reduce plastic use without giving up protection
  • Cost Efficiency
    • Lightweight, which means lower shipping costs
    • Takes up less space than a bulky box—saves on storage and materials
  • Versatile Use

    • Apparel and soft goods
    • Paperwork and documents
    • Electronics and accessories
    • Jewelry and small gifts
    • Books and media
    • Health and beauty products
    • Stationery and craft supplies
    • And much more
  • Honeycomb Mailer Vs. Bubble Mailer

    Choosing the right protective packaging can make all the difference. The comparison below will help you understand the key differences between honeycomb and bubble—so you can determine which is the right fit for your application.

    Composition
    Eco-Friendliness
    Cushioning & Protection
    Weight
    Seal Type
    Use Case
    Aesthetic
    Cost Efficiency
    Honyecomb paper Mailer
    100% recyclable kraft paper with honeycomb padding
    Fully curbside recyclable and biodegradable
    Good for soft goods, apparel, documents; absorbs light impacts
    Lightweight, reduces shipping costs
    Self-sealing adhesive strip
    Ideal for soft, non-fragile items and eco-focused businesses
    Natural kraft paper look, eco-conscious appearance
    Lower cost for lightweight, non-fragile shipments
    Traditional Bubble Mailer
    Polyethylene outer layer with bubble cushioning
    Recyclable in most areas, but not biodegradable
    Excellent for fragile items; superior shock absorption
    Typically lightweight but slightly heavier than paper alternatives
    Self-sealing adhesive strip
    Best for delicate items needing extra cushioning
    Glossy or matte plastic look, less eco-friendly impression
    Slightly more expensive when reinforced for heavy protection

    Product Information

    Product
    Size
    Thickness ml.
    QTY/case
    Case/ Pallet
    Case/ Pallet LTL
    Case Size
    Box lbs.
    Pallet lbs.
    PM57W
    5x7
    2,5
    2000
    126
    126
    13x3.5x19
    16
    2100
    PM69W
    6x9
    2,5
    1000
    170
    170
    11.5x4x16.5
    11
    1950
    PM710W
    7.5x10.5
    2,5
    1000
    150
    150
    9x6x14
    16
    2500
    PM912W
    9x12
    2,5
    1000
    110
    110
    11.5x5x15
    21
    2400
    PM1013W
    10x13
    2,5
    1000
    110
    90
    11.5x6x16.5
    25
    2300
    PM1215W
    12x15.5
    2,5
    500
    126
    126
    13x3.5x16.5
    17
    2200
    PM1419W
    14.5x19
    2,5
    500
    80
    80
    16x4x21.5
    25
    2100
    PM1924W
    19x24
    2,5
    200
    120
    120
    14.5x3x20
    17
    2100
    PM2424W
    24x24
    2,5
    200
    84
    84
    14x3x25
    22
    1900

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