poly-bubble-mailer

Poly Bubble Mailer – Lightweight, Cushioned Protective mailers for Shipping

Pacron’s poly bubble mailers are the go-to solution when you need durable, lightweight protection for your shipments. These bubble mailer envelopes combine a tear-resistant poly exterior with a soft, cushioned bubble interior—making them perfect for eCommerce, fulfillment centers, and retailers. Each protective mailer is designed to keep items safe from impact, moisture, and punctures during transit. With a convenient self-sealing strip, these cushioned mailers are quick to pack and built to stay closed. Whether you’re sending clothing, accessories, or small electronics, these bubble envelopes deliver dependable protection without the bulk.

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What You'll Love

  • Product Safety
    • Helps protect products during shipping, so fewer get damaged or returned
    • Tested to meet ASTM D7386 - TS-1 shipping standards
    • Also tested for strength using TAPPI T494 guidelines
  • Sustainable Choice
    • A smart choice for eco-conscious brands
    • supports sustainability goals and offers a strong alternative to traditional poly mailers
    • FSC® and SFI® certified paper available upon request
    • Helps reduce plastic use without giving up protection
  • Cost Efficiency
    • Lightweight, which means lower shipping costs
    • Takes up less space than a bulky box—saves on storage and materials
  • Versatile Use

    • Apparel and soft goods
    • Paperwork and documents
    • Electronics and accessories
    • Jewelry and small gifts
    • Books and media
    • Health and beauty products
    • Stationery and craft supplies
    • And much more
  • Honeycomb Mailer Vs. Bubble Mailer

    Choosing the right protective packaging can make all the difference. The comparison below will help you understand the key differences between honeycomb and bubble—so you can determine which is the right fit for your application.

    Composition
    Eco-Friendliness
    Cushioning & Protection
    Weight
    Seal Type
    Use Case
    Aesthetic
    Cost Efficiency
    Honyecomb paper Mailer
    100% recyclable kraft paper with honeycomb padding
    Fully curbside recyclable and biodegradable
    Good for soft goods, apparel, documents; absorbs light impacts
    Lightweight, reduces shipping costs
    Self-sealing adhesive strip
    Ideal for soft, non-fragile items and eco-focused businesses
    Natural kraft paper look, eco-conscious appearance
    Lower cost for lightweight, non-fragile shipments
    Traditional Bubble Mailer
    Polyethylene outer layer with bubble cushioning
    Recyclable in most areas, but not biodegradable
    Excellent for fragile items; superior shock absorption
    Typically lightweight but slightly heavier than paper alternatives
    Self-sealing adhesive strip
    Best for delicate items needing extra cushioning
    Glossy or matte plastic look, less eco-friendly impression
    Slightly more expensive when reinforced for heavy protection

    Product Information

    Product
    Size
    Usable Space
    QTY/case
    Case/ Pallet
    Case/ Pallet LTL
    Case Size
    Pallet Size
    Case lbs.
    Pallet lbs.
    PB000SS
    4 x 8
    4 x 7.25
    500
    42
    36
    20x16x14.25
    48x41x104
    8
    225
    PB00SS
    5 x 10
    5 x 9.25
    250
    60
    54
    27x14.75x9.25
    55x45x99
    6,5
    430
    PB0SS
    6.5 x 10
    6.5 x 9.25
    250
    60
    54
    27x14.75x9.25
    55x45x99
    8
    520
    PB1SS
    7.5 x 12
    7.25 x 11.25
    100
    96
    84
    11.58x75x21.5
    55x45x99
    4
    425
    PB2SS
    8.5 x 12
    8.5 x 11.25
    100
    80
    70
    11.25x10x22.75
    50x46x96
    5
    440
    PB3SS
    8.5 x 14.5
    8.5 x 13.75
    100
    70
    60
    14x11x22
    55x44x103
    6
    460
    PB4SS
    9.5x14.5
    9.5 x 13.75
    100
    70
    60
    14x11x22
    55x44x103
    6
    460
    PB5SS
    10.5x16
    10.5 x15.25
    100
    48
    40
    15x11.5x22.75
    48x46x96
    8
    425
    PB6SS
    12.5x19
    12.5 x 18.25
    50
    64
    56
    18.5x13.75x11.25
    51x41x97
    4
    395
    PB7SS
    14.25x20
    14.25 x 19.25
    50
    48
    42
    20x15.75x11.5
    48x40x97
    7
    380

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